in , ,

Three-axis rotary machining with Arduino

- Werbung -
Reading Time: 3 minutes

For many years CNC machining was the purview of well-equipped shops and manufacturing facilities. With the availability of inexpensive control hardware, such as Arduino-based GRBL packages, this type of control has come to the (technically inclined) masses, enabling us to create complicated 2D and 3D shapes automatically.

Normally, this means X, Y, and Z axes that control a cutting head, and if you wanted to much further in complexity and cost, you could add a fourth or even a fifth axis to tilt things as needed. The RotoMill, however, seen at World Maker Faire in New York, puts a different “spin” on things, substituting a stepper-controlled spindle for the Y axis. The result is a machine with unique machining capabilities, driven by an Arduino Uno running custom GRBL firmware.

- Werbung -
- Werbung -

– Werbung –

As for now, the CNC can easily mill parts out of softer materials like plastic, wood, and foam, although it is designed to cut aluminum as well.

A three-axis rotary CNC built for the Mechanical Engineering senior design capstone course at Carnegie Mellon University by a team of engineering students. The CNC uses NEMA24 motors for each of the axes, with the X and Z axes actuated by lead screws, and the A (rotary) axis actuated by a worm gear. The spindle is an off-the-shelf Makita hand router, which allows for any router bit to be used.

Each motor is controlled by a stepper motor driver, which are all coordinated by an Arduino Uno running a customized version of the GRBL firmware. This is in turn controlled by a laptop running open-source GCode sending software.

To generate the GCode, we would create a 3D model of the part that we wanted to machine. We then “unwrapped” about the A axis. This basically takes the part and converts it from Cartesian coordinates to Cylindrical coordinates.

To generate the GCode, we would create a 3D model of the part that we wanted to machine. We then “unwrapped” about the A axis. This basically takes the part and converts it from Cartesian coordinates to Cylindrical coordinates.

- Werbung -

At this point, we could take the unwrapped part and load it into Autodesk HSM, a popular industrial CAM package. This allowed us to generate a toolpath for machining the part. We basically “fooled” the CNC into thinking that it was a normal, three-axis Cartesian CNC. The trick, however, is that the Y axis is wrapped around and becomes the A axis.

Additional information and photos can be found on RotoMill’s page or Hackaday’s recent write-up.

Website: LINK

- Werbung -

Report

- Werbung -

What do you think?

Written by Quad Oner

LEGENDS MAY SLEPP BUT THEY NEVER DIE

Schreibe einen Kommentar